Jerry cans are indeed convenient. Apart from that, they are the vital tools within the industry that help enhance the reliability, safety and durability. It can help with everything, from fuel transport to chemical storage. When jerry can manufacturers in Ankleshwar create drums, they make sure it can fuel the transport and provide chemical storage. It is equally important for them to follow the entire jerry can making process. It should begin with sourcing materials and ensuring the final products meet the highest quality.
• The first step involves sourcing premium raw materials for making the jerry cans. To produce a durable and safe jerry can, you should select the right materials. HPDE, High-density Polyethylene, is the ideal material for drums that can store chemicals, water and fuel. You can use it as the material is lightweight, corrosion-resistant and durable. You can also use steel or metal alloys that can be used to store fuel or go with heavy duty applications. Metal jerry cans are both robust and fire resistant, making them suitable for extreme environments. You should procure materials, as jerry can manufacturers in Bharuch, from the certified suppliers as they will meet international safety and quality benchmarks. You can also use food-grade or chemical-grade HPDE, depending on the purpose of the can.
• You must choose the manufacturing technique- blow molding or metal forming. These are the two core manufacturing techniques. If you are planning to manufacture the HPDE drums, you can go with blow molding. The extrusion blow molding process involves melting the HPDE pellets first. In this case, the plastic is melted at the highest temperatures to form the molten tube that is called parison. You can use molding to create a custom shaped mold for the parison. Next, you need to blow air into the mold that can expand the molten plastic to fill the mold’s shape. Lastly, you should use cooling to make the drum ready for trimming and finishing. With blow molding, you can ensure drums that are impact resistant and leak proof.
• In case of metal cans, the jerry can manufacturers in Bharuch use sheet forming and welding. It starts with sheet cutting where you can cut them precisely for the specific designs. Hydraulic presses allows you to cut into halves. Welding can help you stick them together using precision equipment. Lastly, you should go with surface treatment to ensure anti rust coating.
• The next step is to trim the drum and assemble the components. You should also add closures, nozzles, caps and vents in this stage. The manufacturers will also attach the spouts, handles and pouring systems. These parts, along with the caps and threads, are tested for tight seal and usability before they go ahead for use.
• Once you have created the drum, it is time to conduct a thorough quality control and leak test. You need to ensure your drums go through multiple test stages. This would include visual inspection, wherein the testing team would look for deformities and sharp edges. Next, they need to check for leak and pressure. In case of HPDE cans, they would undergo drop and stacking tests that are in sync with the UN certification standard.
The last step the jerry can manufacturers in Bharuch would undergo is the packing and delivery of the cans.
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