How Do HDPE Drums Manufacturer in Ankleshwar Make the 55 Gallon Drums?

 The 55 gallon drums are known for their rigidity and durability. They can survive all types of loads and perform under all circumstances. You can get these from the HPDE drums manufacturer in Ankleshwar. They can help you find the most suitable drum that fits your needs. Here’s a look at how these drums are manufactured. This will help you realize why these drums are good for all your requirements.

For all those uninitiated in this manufacturing process, it is important to note that rotational, injection and injection blow are three methods that can help with efficient manufacturing. Except rotational, where the resin powder is used, the other two methods use the resin pellet melting.

1. The first step towards the manufacturing of 55-gallon plastic drum involves resin pellets. A colorant is added to the clear/white resin pellet. Most often, the colours include yellow, white and blue. Initially, the resin pellets are melted in a hollow tube. If you want to manufacture the durable drums, you should add the UV inhibitor to these pellets so that they don’t get damage owing to exposure to the sun.

2. The HPDE drums manufacturer in Bharuch will then proceed to blow molding drums process, wherein the mold is injected with parison. This is generally injected using the blow and force by pressure methods. You can conclude this method in three ways- extrusion, injection and injection straight. Each method has a different way to create parisons, involves a different parison size and the way they create the two halves.

3. Once this part of the process is complete, you need to feed these pellets into the hopper. You can use an automated tool to complete the process or add it manually. The extruder is where the pellets are then heated. These heated pellets are then moved into the blow molding die. there are heating elements on the outside of this machine. The HPDE drums manufacturer in Ankleshwar will use the heating element to melt the pellets before they are converted into a parison. The extruder is pivotal to pellet heating process as it can help ensure evenness in heating. This ensures that all the drums are heated to the exact temperature. This will also help avoid the heating errors.

4. Once this process is done, the parison is added to the open mold to give it the shape of the barrel. It is added in between the two halves formed by the die. At this point, you will add the hydraulic or pneumatic pressure that can push the die together. This way the entire mold is sealed to create the drum. The pressure applied at this point will determine if the barrel is properly sealed

5. Next you will notice that some air is added at the highest pressure into the parison. This will be added along the sides of the mold. It is very important to ensure that the pressure is applied uniformly so that the mold is properly founded. The HPDE drums manufacturer in Bharuch will ensure that the bubbles or imperfections are removed from the process at this point.

6. Once the drum has cooled inside the die, the manufacturer will slowly remove it, ensuring no damage occurs.